How to overhaul and maintain the worm gear reducer?
Turbine reducer should be overhauled and maintained in use, so do you know how to perform overhaul and maintenance? Let’s take a look with the worm gear reducer manufacturer!
1. Ensure assembly quality
In order to ensure the quality of assembly, the factory purchased and manufactured many maintenance tools. When disassembling and reinstalling the reducer worm gear, worm, rolling bearing, transmission gear and other parts, avoid direct hitting with a hammer or other hard tools; disassembly and replacement When driving gears, worm gears, and worms, use original parts as much as possible and replace them in pairs; when assembling the output shaft, consider the tolerance fit, D50mm, apply H7/k6, D50mm, apply H7/m6, and apply anti-sticking agent or Hongdan oil protects the hollow shaft, prevents abrasion and corrosion, prevents the mating area from fouling, and is difficult to disassemble during maintenance.
2. Application of industrial lubricants and additives
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Worm gear reducers usually use 220# oil. For many reducers with heavy load, frequent operation and poor application environment, many lubricant additives can also be applied (such as Anji Chemical Company’s good), and the reducer is stopping operation. When the engine oil is still attached to the surface of the transmission gear, a protective film is formed to prevent heavy load, low speed, high torque, and metal-to-metal contact during startup. The additives also contain seal ring regulator and anti-leakage agent to keep the seal ring soft and elastic, effectively reducing the problem of industrial lubricant leakage.
3. Determining the reinstallation position of the reducer
Where the location allows, vertical reinstallation should not be used as much as possible. In vertical reinstallation, the amount of industrial lubricant added is much larger than that in horizontal reinstallation, which can easily cause the reducer to become hot and leak oil. Some of the 40,000 bottles/hour pure draft beer production lines introduced by the factory were reinstalled vertically. After a long period of operation, the transmission gears were worn out or even damaged. After adjustment, the situation has been greatly improved. promote.
4. Establish a corresponding lubrication maintenance management system
And do a good job of basic maintenance of the reducer to ensure that each reducer has a main person in charge for regular maintenance. When the quality is deteriorated or more copper powder is detected in the oil and abnormal noise is formed, it should be shut down immediately for maintenance, troubleshooting, and the industrial lubricant should be removed and replaced before application. When refueling, consider that the amount of oil and the reinstallation position must be consistent to ensure that the reducer is properly lubricated.
CAMEL Transmission Machinery Factory is a professional supplier,distributor and manufacturer of gear reducers and related accesories. including planetary gearbox,worm gearbox,rotary reducer,servo-gearbox,planetary gear reducer,helical gear reducers,planetary gearbox,right angle gear reducer, gear reduction,gear motors, electrical motors,DC motors, DC gear motor,dc gearedmotors,AC gear motor,AC motors, servo motors,servomotor, bearings, spur gear,helical gear,bevel gear,worm gear,planetary gear, couplings, oil seals, belts, chains, etc.If you have any need, please feel free to contact CAMEL:
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