How To Install The Speed Reducer,Gear Reducer,Gear box?
The main steps of the reducer installation are as follows:
First step:
Before installation, confirm whether the motor and reducer are intact, and strictly check whether the dimensions of the parts connecting the motor and the reducer match, including the size and matching tolerances of the positioning boss of the motor, the input shaft and the groove of the reducer.
Second step:
Unscrew the screw on the dust-proof hole on the outer side of the reducer flange, adjust the PCS system clamping ring to align the side hole with the dust-proof hole, and insert the inner hexagon to tighten. After that, remove the motor shaft key.
Third step:
Connect the motor and the reducer naturally. When connecting, it must be ensured that the concentricity of the output shaft of the reducer and the input shaft of the motor is the same, and the outer flanges of the two are parallel. If the center is inconsistent, it will cause the motor shaft to break or the gear of the reducer to wear.
In addition, during installation, it is strictly forbidden to hit with a hammer, etc., to prevent excessive axial or radial force from damaging the bearings or gears. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe off the rust-preventing oil at the connecting parts of the motor input shaft, positioning boss and reducer with gasoline or zinc-sodium water. Its purpose is to ensure the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear.
Before connecting the motor to the reducer, the keyway of the motor shaft should be perpendicular to the tightening bolt. In order to ensure uniform force, first screw on the mounting bolts at any diagonal position, but do not tighten, then screw on the other two diagonal mounting bolts, and then tighten the four mounting bolts one by one. Finally, tighten the tightening bolts.
All tightening bolts need to be fixed and inspected with a torque wrench according to the marked fixed torque data. The correct installation between the reducer and mechanical equipment is similar to the correct installation between the reducer and the drive motor. The key is to ensure that the output shaft of the reducer is consistent with the concentricity of the driven part of the shaft.”
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sales@gears-speed-reducers.com
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